In today’s global market, technologies like automated fluid dispensing are indispensable in many manufacturing processes. While they optimise production time, automation systems are more cost-effective and efficient. Undoubtedly, these features earn them a critical role in healthcare, electronics, automotive and others, ensuring fast, safe, and precise liquid dispensing. Read on to learn more about the 6 most common automated fluid dispensing systems every manufacturer should know:
Automated Fluid Dispensing Technology: Use and Market Overview
The emergence of semi-automatic fluid dispensing has certainly disrupted a lot of production processes. But while many manufacturers still use it, the technology requires a considerable amount of workforce bound with time-consuming efforts. In comparison, robotic and computer automated systems have shown remarkable potential as viable replacements.
In 2023, L3Harris Technologies, a defence manufacturer based in the UK, reported a 65% reduction in epoxy bonding time. The results came after introducing an automated fluid dispensing system, which not only reduced the working time to 45 minutes but improved accuracy and eliminated waste. These features make automated tech crucial for bridging the gap between domestic manufacturers and multinational companies. Ultimately, forming exclusive distribution partnerships and services has become more affordable. Meanwhile, production quality remains high and up to par with the demand.
Benefits and Advantages of Automation in Manufacturing
Undoubtedly, automation in mass production cycles provides a multitude of benefits for manufacturers. But while there are some obvious advantages over traditional systems, automated fluid dispensing has additional perks worth noting. Here are the key reasons why such tech is perfect for businesses:
One of the most crucial aspects of modern automated fluid dispensing is precision and consistency. Unlike semi-automated and manual systems, such technology eliminates the risks that come with human error. Ultimately, its accuracy becomes indispensable in industries where precise measurements are a must. Some examples include electronics manufacturing, automotive industry and others.
Faster Production Times
As the demand for certain products increases, many companies struggle to meet their production quotas. Fortunately, automating the fluid dispensing process enables manufacturers to reduce their production times considerably. Combining this with increased accuracy, businesses get faster turnaround times without compromising quality and consistency.
Typically, manual labour may take a considerable chunk out of a company’s budget. Paired with the risk of human errors like inconsistencies, contamination and wastage, the manufacturing process can become inefficient and costly. In this regard, automated fluid dispensing systems bring the human factor to a minimum, resulting in lower labour costs. Moreover, it minimises wastage, which reduces material expenses, leading to substantial cost savings for businesses.
Arguably, automation in fluid dispensing helps streamline production processes, decreasing the need for manual intervention. This feature significantly reduces the risk of bottlenecks, which usually translates into improved overall efficiency. Besides, establishing a smoother fluid dispensing workflow contributes to more consistent output results.
Versatile and Multi-functional
Finally, automated fluid dispensing systems are highly versatile and are suitable for various applications and industries. Depending on their features, they can handle high-viscosity fluids in the food and pharmaceutical sectors. Alternatively, such systems can perform precise liquid applications in electronics manufacturing.
A prime example is the Technodigm™ IDS2000 automated dispensing systems. It can handle materials like solder paste, SMT adhesives, UV and heat-curable epoxies, and 2-part materials. This feature makes it a perfect addition for manufacturers in electronics, automotive, and every industry involved in adhesive applications.
Types of Automated Fluid Dispensing Systems
As technology advancements alter all big industries, automated solutions adapt accordingly to fit the new demands. In this regard, there are several types of fluid dispensing systems. While they all leverage unique capabilities and advantages, they cater to specific needs across different industries. Here are the 5 most common automated fluid dispensing systems and their use cases:
Piston Pumps and Valves
Arguably, piston pumps and valves are the go-to choice for manufacturers from various fields. Such systems deliver consistent and precise measurements using a piston controlling fluid flow. This feature makes them ideal for fields that demand extreme accuracy, like electronics production.
Diaphragm dispensers or pumps play a crucial role in chemical manufacturing and wastewater treatment. They attribute their durability to the diaphragm, which generates pressure to move low or high-viscosity fluids through its nozzle. Best of all, these automated fluid dispensing units can handle corrosive and abrasive substances with exceptional consistency, minimising downtime and wastage.
Auger Valves and Screw Pumps
Although auger valves and screw pumps are best suited for high-viscosity fluids, they are the best solution for thick or sticky substances. Indeed, their screw-like mechanism can handle the toughest fluids with precision and efficiency, making them perfect for the food and pharmaceutical industry.
Jetting Valve Systems
Undoubtedly, jetting valve systems are game-changing in terms of efficiency and speed. Their high-pressure jet fluid dispensing technology enables quick and seamless liquid application. While they’re ideal for automotive manufacturing, such systems can apply adhesives, coatings, or solder paste, making them a universal solution in automation.
Piezoelectric Dispensing Technology for Microfluidics
Piezoelectric dispensing technology is another fascinating advancement in automated fluid dispensing. The piezoelectric effect enables the precise control of fluid flow in small volumes. Thanks to their unparalleled precision, such systems deliver volumes ranging from 100 pL to 1 nL in a single drop. This feature makes them suitable for microfluidics applications like medical research or microchip fabrication.
To conclude, automated fluid dispensing systems have come a long way, evolving from rudimentary manual techniques to highly efficient and automated methods. While they increased production speeds, they have also shown unparalleled accuracy while reducing wastage to a minimum. Whether it’s piston pumps or diaphragm dispensing, there’s a system for every application. In this regard, it’s safe to say that they are a must for every aspiring business looking to take their production to the next level.