How to Stack Pallets in the Safest Possible Manner?

Stacking pallets properly is a matter of common sense. When we were children, we must have often stacked blocks and had a little trouble. In real-life situations, most pallet stacks may weigh thousands of pounds, so the stacking can become more complex.

As such, you can say pallet stacking is a kind of art. Mastering this art may improve workplace safety and also help cut cost and boost productivity.

Unsafe use of forklifts, falling objects, and uneven stacking can quickly cause distressing issues for your business. These days almost all modern warehouses frequently use palettenwechsler (English Meaning pallet turner) for unloading various items.

Here are a few tips for safely stacking pallets.

Always stack pallets evenly

To maintain the safety and efficiency of the warehouse, evenly stacking pallets is the best option. So, no over-hanging edges or any uneven distribution of weight. Uneven stacking would mean unbalanced pallets, which can fall dangerously.

Always ensure that your pallets are fully secure and evenly distributed and you never need to worry about pallets toppling off of your forklifts or during transit product shifting.

Ensure that people working are also checking for overhanging edges that may catch on machinery or anyone’s clothing during the shipping process.

Place your heaviest objects on the stack’s bottom

If you put the heaviest objects on the bottom of the stack then it creates a lower centre of gravity and as a result, a more stable pallet stack.

Abide by height and weight limitations

Avoid stacking products too high, which can increase the risk of falls and damage your products, or even injure your employees.

Sometimes, your team may be handling a lot of weight so don’t try to act Hercules and try to stack the most weight at once. All forklift operators must know their equipment limitations and be careful about them.

Again, failure to observe all these can cause a major safety hazard, which can endanger the lives of not only the forklift operator, but also any employees working nearby.

Safety tips for any double stacking pallets

Always use proper and safe lifting aids, including bars, and stabilizers which will help to make sure that your load remains secure during your lifting operation.

Additionally, make sure that your double-stacked pallets are having the same width. You may encounter an accident if you fail to pay close attention to all these details.

While hauling double-stacked pallets, you must crosscheck that the weight never exceeds the forklift capacity. Also, be sure that every member of the team understands all the safety concerns of double-stacked pallets while implementing this useful technique.

Never reuse damaged pallets

Don’t think you are saving your money by reusing any damaged pallets, as this practice may end up costing you more money in the long run. Any damaged pallets will lack the stability and durability of any undamaged ones, which can create significant safety hazards.

If there are any cracked areas, protruding fasteners, or some visible damage, it is best to replace those pallets to ensure the safety of your employees and the products they regularly handle.

Hot Topics

Related Articles